Aircraft News Weblog

Category: grounded aircraft

  • Dreamliner Nightmare.

    Dreamliner fire at Heathrow.

    How much bad luck can an aircraft type have before the orders dry up and the the public wont fly on it? The one thing which can kill an aircraft is the tendency to have fires. The public will not want to be on an airliner which is periodically filling with smoke.

    When this aircraft concept was announced many years ago I knew that this would be a unique design and be, to use the over worked cliche, cutting edge.There would be huge challenges with the extensive use of composites, the reduction of traditional, proven hydraulic systems and the complete exclusion of the use of bleed air from the engines. All of these were completely different from the traditional method of constructing and operating an airliner.

    There were numerous set backs in the development which raised costs into billions of dollars. Then after the aircraft went into service the aircraft lithium ion batteries failed to operate correctly resulting in a worldwide grounding of the Dreamliner. With this problem resolved, but not solved, we now find ourselves with a fire in an Ethiopian Airlines aircraft at Heathrow which is being attributed to the ELT, the device which transmits an emergency location signal when triggered by a high G situation. This problem, if proven, is as unique as the aircraft due to the scarcity of any other incidents related to this component. The most common failure is an unintentional transmission due to a faulty ELT, but a fire is not something that anyone can recall being reported before.

    I hesitate to mention it but the ELT is powered by lithium ion batteries and that could really be the only source of power to start a fire. The British investigators have now called for all B787 ELT’s to be removed or set inert during the investigation.

    The technology in the Dreamliner is unique and Boeing are taking the lead, and the hits, for this innovation. Maybe, like Concorde before it, the Dreamliner will be a fantastic one off airliner when all the problems are resolved. There is no doubt that composite will be used in other aircraft, but the extensive use of new electrical systems will need more development before other manufactures jump on that band wagon.

    I can only imagine the stress being felt in the boardroom of Boeing in Seattle but I think there is nothing left to do but work with the regulators and get this Boeing going.

  • B787 Dreamliner battery fix?

    There is some progress in the Boeing 787 Dreamliner battery problems. Boeing have given the FAA full details of a fix for the Lithium Ion battery overheating problem. Although the details are being kept under wraps, the fix has to include a new container for the battery which will prevent damage to the aircraft in case of fire and a method of venting fumes outside. There also has to be a redesign of the wiring or monitoring system to prevent the battery overheating in the first place.

    Further investigation in Japan, where both All Nippon Airways and JAL have had battery incidents on their Dreamliner’s, has resulted in wiring problems being discovered connecting the APU and the Aircraft main battery. The details of these problems are still being investigated and reported to Boeing.

    The original problem with the battery has not been discovered so all possible causes have been identified and fixes proposed to address them. The real test will be when the aircraft starts operating again as there is only so much that can be simulated on the ground or by controlled test flights.

    A long term fix may be the change of the battery type but nobody is talking about that.

    The update from the NTSB that was published in December 2014 blamed the battery problem on the design and possible manufacturing issues with the batteries. The blame was spread between the FAA and Boeing for not considering the consequences or even possibility of a battery cell overheating and affecting other cells. The manufacturing process was also targeted with foreign material found to be introduced into the batteries.